Published: 08 Apr 2020
4 min
4 min read
Bernd Leuchtle0

Measuring biomass in shake flasks: Offline OD vs. online backscatter light

The total quantity of biomass and its growth rate are key parameters in most bioprocesses. Both the measurement technology and method depend on the culture, the vessel, and the type of organism.

Introduction

There are number of key elements to consider when choosing a device for biomass measurement. These include:

  • Technology: OD measurement or backscattered light measurement
  • Does your application imply high or low cell density?
  • Probe choice

Two optical technologies are widely used to estimate biomass within a bioprocess: Spectrophotometry measured at a wavelength of 600 nm (commonly abbreviated as OD600) and backscattered light measurement. Backscattering light measurement allows for a more sophisticated monitoring process, the data is available immediately and changes in the culture can be observed in real-time. OD biomass measurement is performed offline, which may be easier to use when starting out. Deciding which one is the best for your process requires the knowledge of both working principles and how they influence the measurement.


Measuring Biomass Offline Using Optical Density (OD600)

Technology and Method

Measuring the optical density is a well-known, long time practiced offline technique, used and described in many publications. You need a spectrophotometer, which is commonly available in the laboratory. For a biomass measurement a culture sample is taken from the cultivation vessel and deposited into a cuvette. The cuvette is placed in the spectrophotometer inside a light beam with a fixed wavelength (usually 600 nm). The device measures the relative light intensity before and after the sample. Using the Lambert Beer equation, the difference between these values can be used to calculate the optical density of the culture.


Photometerfunktion.jpg
Measurement principle of the optical density. Options: a) no biomass, b) low biomass concentration, c) high biomass concentration. Increasing biomass also increases light scatter and decreases the intensity of light leaving the cuvette. Image: aquila biolabs 2020


Advantages and Disadvantages

Benefits:

  • OD can be used for low cell densities and to monitor changes in low biomass concentrations
  • You can measure the OD directly
  • It is a precise, external measurement in specified spectrophotometers and cuvettes.
  • It can be measured with equipment commonly found in the laboratory, no additional acquisition costs


However, the drawbacks are:

  • Once the OD exceeds a value of 0.8 the sample must be diluted which increases the risk of errors due to pipetting and/or dilution
  • Only individual cells can be measured, not filamentous organisms
  • A sample will need to be taken from the culture. Therefore, the cultivation must be interrupted for every data point created.
  • Interrupting the process influences the growth of the organisms due to lower oxygen intake and changes in temperature. Therefore, measured growth curves do not necessarily reflect growth of an uninterrupted cultivation.
  • The number of cultures being measured will prolong the interruption time of the cultivation. Processing multiple flasks is laborious, and makes it difficult to minimize the time commitment or overall impact of stabilizing the culture process.
  • An external device is still required
  • The data will need to be transferred from the external device to a digital database
  • No continuous measurement possible. As single samples are investigated, the data density is low
  • The culture sampling process requires the shake flasks to be opened, which increases the risk of contamination
  • The costs per experiment are low, but require additional man hours and therefore, increased labur costs. The workload is high and often done by overqualified personnel.


Measuring Biomass Online Using Backscattering Light

Technology and Method

A device comprising of a light source and a light detector comparable to the optical density is required for the backscattered light method. In contrast to the OD, the light source and detector are located on the same side of the sample. Light is emitted from the source and into the culture liquid. The photons interact with the cells and are scattered in different directions. Some photons return to the photodiode detector, converting the scattered light intensity into an electric current. Higher cell densities increase the probability of an incident photon interacting with a cell. With increasing cell density, more light is scattered back to the photodiode.


publikation_ausschnitt.jpg


Backscatter light method. Source: aquila biolabs 2018

Advantages and Disadvantages

Benefits

  • No sample has to be taken: no contamination risk and no interruption of the cultivation
  • No sample dilution required, can be used to measure high cell densities
  • Good method to estimate biomass concentration
  • Biomass trends are immediately available
  • Changes in biomass / growth can be seen directly, it can be responded to these changes within minutes
  • Can be automated – continuously measurements possible and the possibility of human error diminished
  • Continuous measurement can reveal features of culture metabolism that may not have been apparent with periodic sampling
  • High data density
  • Using an automated system, nights and weekends are undisturbed, as no researcher has to be available to create data
  • Workload is very low
  • Can be used for filamentous organisms


Aspergillus-niger_Wachstumskurve.jpg


Continuous measurement of the filamentous organism Aspergillus niger using backscattered light. Source: aquila biolabs 2019


The drawbacks are:

  • Despite increasing level of awareness  backscatter values are still poorly established as a parameter. To compare these values with a known one like OD, a calibration has to be performed
  • Resolution limit is higher than in a photometer – only “high” biomass concentration (OD 0.5 to 70) can be measured (no cell culture)
  • Absolute accuracy may be affected as there is no external device with specially designed cuvettes are used but only bulk ware flasks in a shaken environment. Flask-positioning may therefore influence the measurements
  • The device requires installation and can only be operated in this position


Comparing the technologies for biomass measurement

comparison_OD_backscatter.jpg

Summary

Both OD and backscatter are adequate methods of estimating the biomass in shake flasks. While OD is able to precisely measure lower cell densities and more common values, backscattering eliminates the need for dilutions and can be used with very high cell densities. Therefore, both technologies can be used equally as well when comparing external devices, depending on the focus of the cultivation. 

The biggest differences can be seen when comparing the methods for taking measurements. Using an automated online system the data is available immediately and changes in the culture can be observed in real-time. This decreases the response time and prevents the researcher from sampling when nothing “interesting” happens. Online biomass measurement also provides a complete characterization of the culture, and there are no down-times on weekends or evenings, as there would be with offline measurements.

As seen in many other industrial fields, process automation is often desired as it saves time and eliminates human error. This will also mean purchasing additional equipment, which is where weighing up the pros and cons will influence your decision.

Bernd Leuchtle studied biology with a focus on biotechnology and biochemical engineering in Aachen, Germany. After acquiring his doctorate and a period as post doc, he joined the team of aquila biolabs as an application specialist.


Did you like this article?Leave us a rating!

1
2
3
4
5
Average: 0/5

Comments(0)

Related articles

Blog
05 Sep 20246 min read0
How clean is your incubator shaker?

Cleaning an incubator shaker sounds trivial, but it is critical for cultivation success. The good news is that doing the right thing is simple, effective, and can easily be integrated into the routine management of a laboratory.

13 Apr 20244 min read4,30
Enhancing plasmid DNA (pDNA) production: Innovations in process, manufacturing, and purification techniques

A plasmid DNA production process was performed comparing conventional Erlenmeyer flasks with LB medium and the Thomson’s Ultra Yield® system. E. coli cells were cultivated in both systems in the INFORS HT Multitron incubator shaker, bacterial growth was monitored, and the plasmids were purified at the end of cultivation. Subsequently, the quality of the isolated plasmids was analyzed by HPLC. The combination of the Ultra Yield® flasks with the enriched Plasmid+® medium and the AirOtop® enhanced seal led to higher cell densities and a 21-fold higher amount of plasmid than in Erlenmeyer shake flasks with LB medium.

13 Feb 20245 min read0
The most loved Multitron features

The Multitron incubator shaker remains uniquely popular since its launch in 1991. The original concept was to offer maximum shake flask capacity whilst occupying minimum space within the laboratory. A number of other new features were launched alongside the Multitron, and since have become firm favourites with users. Some of the best loved capabilities of the Multitron are listed below.

05 Sep 20246 min read0
How clean is your incubator shaker?

Cleaning an incubator shaker sounds trivial, but it is critical for cultivation success. The good news is that doing the right thing is simple, effective, and can easily be integrated into the routine management of a laboratory.

13 Apr 20244 min read4,30
Enhancing plasmid DNA (pDNA) production: Innovations in process, manufacturing, and purification techniques

A plasmid DNA production process was performed comparing conventional Erlenmeyer flasks with LB medium and the Thomson’s Ultra Yield® system. E. coli cells were cultivated in both systems in the INFORS HT Multitron incubator shaker, bacterial growth was monitored, and the plasmids were purified at the end of cultivation. Subsequently, the quality of the isolated plasmids was analyzed by HPLC. The combination of the Ultra Yield® flasks with the enriched Plasmid+® medium and the AirOtop® enhanced seal led to higher cell densities and a 21-fold higher amount of plasmid than in Erlenmeyer shake flasks with LB medium.

13 Feb 20245 min read0
The most loved Multitron features

The Multitron incubator shaker remains uniquely popular since its launch in 1991. The original concept was to offer maximum shake flask capacity whilst occupying minimum space within the laboratory. A number of other new features were launched alongside the Multitron, and since have become firm favourites with users. Some of the best loved capabilities of the Multitron are listed below.

We care about your privacy

We use cookies to improve user experience. We analyse our traffic, we personalise content and ads on our website, and we provide social media features. Certain cookies are necessary for our website to work properly and to enable you to use its features. With your consent, we also use analytics cookies to improve our website and marketing cookies to display advertisements and content on our website. 
Cookie settings